operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m (34 ft) and above, with the largest being 12.2 m (40 ft) in
SAG and ball mill design energy measurements on many samples. These were compared with the ... at the data this way shows the extreme differences between ores at the same ball mill hardness. Fig. 4 - SAG Pinion Energy Vs Ratio of SAG / Bond BM Wi, with NICO, Aurora 0 4 8 12 16 20 24 28 32 36
mill. As such, primary ball mills should be designed with the rod mill work index, and single-stage ball mills should be with both the rod mill and ball mill indices. This is because it is common to observe a difference (sometimes significant) between the rod mill and ball mill index values for a given ore type (McKen, Verret, & Williams, 2006). On
If a ball mill uses little or no water during grinding, it is a 'dry' mill. If a ball mill uses water during grinding, it is a 'wet' mill. A typical ball mill will have a drum length that is 1 or 1.5 times the drum diameter. Ball mills with a drum length to diameter ratio greater than 1.5 are referred to as tube mills.
RoM Ball mills, like SAG mills, utilise coarse rocks in the RoM feed as grinding media but with 25 – 40% steel balls added, which is advantageous when the coarse fraction in the RoM feed is ...
Figure 3(a)—Pilot SAG mill Ecs vs. Ball Load, Reproduced from Morrell (2006a); (b) SAG Mill Ecs vs. Ball Load for 'Open-Circuit' SAG Mills in JKTech Database 0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 SAG mill Ecs (kWh/t) Ball load (%) 0 5 10 15 20 SAG mill Ecs (kWh/t) Ball load (%) Coarse feed, uncrushed pebbles Very soft ores, Axb >80
Most mills used in mining rely on impact to breakdown rock to a suitable size for downstream processing. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, …
SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computer-based modeling of charge motion in SAG mills and on established good design practice. Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, i.e., …
energy of the comminuted product, the input energy to grind the ore is calculated by difference. The basic Third Theory equation is: W = 10Wi/P 0.5 – 10Wi/F 0.5 (1) ... consumed in either a SAG mill or a ball mill to make a size reduction in this range would be equal and
In this example the SAGDesign (SDT) ore hardness is 10 kWh/t (to grind the ore from F 80 152 mm to T 80 1.7 mm) and the SAG ground Bond Ball Mill Work Index is 15 kWh/t. Table 2 shows alternate equipment selections that will produce 471 t/h, (10,400 t/d and 3.8 million tonnes per annum) at 92% availability.
The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier; the flow sheet is shown in Fig. 25 and the actual layout in Fig. 9. ... Difference between open circuit and closed circuit grinding. Single-stage grinding is generally to be recommended for small plants on account of its simplicity. Variations in ...
Ball mills are used where the fine grinding of raw material is required. Lite versions (small versions) of ball mills are used in laboratories for quality assurance of sample grinding material. These mills also play a …
The general form of both equations is similar, their principle difference being in the exponents used for the P80 and the F80. Regardless of these differences they both rely on the size distributions of the ... to be used to predict the SAG mill circuit and ball mill circuit specific energies it is important to ascertain:
Batch experiments in a 0.6 m diameter mill have shown that improvements of about 13 per cent in the efficiency of energy utilisation can be realised in ball mills by replacing 25 per cent of the ...
Tower Mills were developed to overcome some of the limitations of both ball mills and SAG mills. They can handle finer feeds than ball mills and have higher energy efficiency thanks to their vertical design. However, Tower Mills are not without their drawbacks. The high cost of manufacturing and maintaining these mills makes them less common ...
Some dry autogenous mills operating in Canada are 8.5 m in diameter and 1.5 m in length. These are known as Aerofall mills. The Cadia Hill (Australia) wet SAG mill is 12.2 m in diameter with a 20 MW motor and in 2004 was the largest diameter mill in operation in the world.
Technology Will Optimize SAG Mill mill. Nation Operations and Reduce Energy The IGB technology will allow the mill • Increases energy efficiency in Usage operators to assess the conditions in the grinding mills by as much as Current semi-autogenous grinding (SAG) operating SAG and ball mills by 10% by optimizing the grinding
INTRODUCTION. The purpose of this paper is to highlight and encourage the use of a recently developed and recommended approach to designing SAG mill grinding circuits …
By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of …
SAG mills deal with larger rocks with a blend of rock particles and steel balls suitable for primary grinding though they consume more power. Ball mills employ steel …
There are good and bad control techniques for SAG and Ball mill operation used in the industry. It is difficult to get an online measurement of ore hardness that can be used for process control.
's AG/SAG mills accomplish the same size reduction work as 2 or 3 stages of crushing and screening The feed size for these mills is limited to the maximum size that can be practically conveyed and introduced into the large mill feed chutes. ... or an immediate size for further grinding in a ball mill, pebble mill, VERTIMILL® or a ...
The difference between ball mill and rod mill has been known before, but what are the similarities and differences between ball mill and AG mill? This article will take you to explore so as to help you choose the appropriate grinding equipment more conveniently. Email: hm404298359@gmail.
Advisory. #142 – Carbon's footprint in relation to the processing of precious and base metal ores. This quarter's edition investigates the presence of carbon in relation to the …
A comparison of SAG and ball mill charge actions is shown below. Figure 1 shows the sliding abrasion action of a ball mill while figure 2 depicts the cascading impact action of a SAG mill. The geometrical differences in the liner system lifters can also be seen. Figure 1: Sliding-abrasion action in a Ball Mill.
Perspective #139 – Some thoughts on Semi-Autogenous Grinding (SAG) Mills. Written by Richard Addison | Principal Process Engineer. This paper explores why SAG mills are an enigma when compared to ball mills, providing an in-depth analysis of how the advantages of SAG milling outweigh the shortcomings.
To a more significant degree than in other comminution devices, SAG Mill Liner Design and Configuration can have a substantial effect mill performance. In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity must be considered. Each of these topics has had a considerable amount of …
general, the bigger the mill diameter, the lower are the mill operating and critical speeds. Thus, for larger mills the number of poles will increase. As a result, the number of poles can vary from 48 to 72 poles (Fig. 3.) with typical mill speed requirements of about 10 rpm for larger SAG mills and about 15 rpm for smaller ball mills. Figure 3.
Rely on our proven track record of AG and SAG Mill superiority. Since the early 1980s, we have been designing and manufacturing Semi Autogenous Mill (SAG Mill) and Autogenous Mill (AG Mill) under the Fuller-Traylor brand. Semi-autogenous grinding uses a minimal ball charge in the range of 6-15% while autogenous grinding uses ore only.
The SAG Mill. SAG (semi-autogenous grinding) mills have the working duty of being a primary or first stage grinder. SAG Mills function similarly to the other mills, utilizing …
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