The effects of grinding process parameters of a cemented carbide micro

The structure of the micro-drill head is complex. The head is composed of four surfaces: two first flanks B 1 and B 2, which are at 15° to the end plane and two second flanks A 1 and A 2 which are at 30° to the end plane of the micro-drill head (Fig. 2).This complex spatial structure is generated generally by two grinding wheels which are …

Grinding performance and acoustic emissions of

DOI: 10.1016/j.jmatprotec.2023.118011 Corpus ID: 258581864; Grinding performance and acoustic emissions of structured CVD diamond micro-grinding tools @article{Jia2023GrindingPA, title={Grinding performance and acoustic emissions of structured CVD diamond micro-grinding tools}, author={Jianfei Jia and Bing Guo and …

High Precision Micro-Grinding of Advanced Materials

Micro-Grinding (LAMG) process of a Si 3N4 workpiece, where the values of the specific grinding energy, as well as the tool deflection by the LAMG process, were much lower …

Research on micro-grinding performance of 2.5D C

The International Journal of Advanced Manufacturing Technology. Article. Research on micro-grinding performance of 2.5D C f /SiC composites. ORIGINAL …

Effect of the surface micro-structures on strength and flow …

The CVD diamond micro-grinding tool highly promising for micro-scale high accuracy machining. To improve the lubrication and chip removal performance in the grinding zone, a kind of micro-structured CVD diamond micro-grinding tool. Firstly, the commercial FEM software was adopted to analyze the effects of micro-structure …

Study on micro-grinding mechanism and surface quality …

Based on the analysis of micro-grinding simulation model and the surface morphology detected by scanning electron microscopy, the grinding mechanism of high-volume fraction SiCp/Al composites were put forward which mainly embodied in brittle fracture and pull-out of particles. ... The International Journal of Advanced …

Investigation of machining and wear performance …

To control wear behavior of the micro-grinding tools, an investigation through experiments was conducted on the machining and wear performance of various (D-shaped PCD, CVD, electroless plated, …

Study on force modeling considering size effect in

Ultrasonic vibration-assisted micro-end grinding (UAMEG) is a promising processing method for micro-parts made of hard and brittle materials. Grinding force is one of the most important parameters which can synthetically reflect the grinding process. So, it is a key issue to establish a model for the reliable prediction of grinding force in …

Arc Envelope Grinding of Sapphire Steep Aspheric Surface with …

Deterministic micro-grinding technology is used to finish the ALON steep aspheric surface with an aspect ratio of ... Li, C., Li, Z., & Li, M. (2019). Investigation of machining and wear performance of various diamond micro-grinding tools. The International Journal of Advanced Manufacturing Technology, 106(3–4), 921–935. …

Study on minimum quantity lubrication in micro-grinding

This paper discusses the performance of the minimum quantity lubrication (MQL) in micro-grinding based on ground surface roughness and tool life. The effects of grinding and lubricating parameters on machining performance are studied. Experiments for dry grinding and grinding with pure air are also conducted for comparison. It is …

A comprehensive review of micro-grinding: emphasis on …

This paper describes the micro-grinding process mechanism considering tool-workpiece interaction. Thereafter, a comprehensive review on micro-grinding tool …

Precision and micro CVD diamond-coated grinding tools

International Journal of Machine Tools and Manufacture. Volume 50, Issue 4, April 2010, Pages 420-424. Precision and micro CVD diamond-coated grinding tools. Author links open overlay panel Jan Gäbler, Sven Pleger. Show more. ... Micro grinding tools (abrasive pencils, burrs) can be manufactured with the same coating technology. ...

Force modeling of micro-grinding incorporating …

DOI: 10.1016/J.IJMACHTOOLS.2008.07.004 Corpus ID: 109392932; Force modeling of micro-grinding incorporating crystallographic effects @article{Park2008ForceMO, title={Force modeling of micro-grinding incorporating crystallographic effects}, author={Hyung Wook Park and Steven Y. Liang}, …

Simulation and experimental research on grinding force and grinding …

The International Journal of Advanced Manufacturing Technology - Simulation and grinding experiments on soda-lime glass were performed in this paper. ... The surface quality of diamond-coated micro-grinding tools is better, by comparing CBN-coated micro-grinding tools and diamond-coated micro-grinding tools of the same …

Experimental Study on Micro-Grinding of …

Polycrystalline diamond (PCD) was selected as the tool material, as it is suitable for machining hard and brittle materials, and micro-electrical discharge machining (EDM) was used to fabricate …

Manufacturing Miniature Products by Micro-grinding: A …

In this study, we review the basic mechanism of micro-grinding, the development of micro-grinding tools, micro-grinding of different materials, effect of …

Experimental investigation on micro-grinding of SiCp/Al …

The International Journal of Advanced Manufacturing Technology - In this study, an analytical grinding force model has been presented for grinding SiCp/Al composites. ... Aurich JC, Carrella M, Walk M (2015) Micro grinding with ultra small micro pencil grinding tools using an integrated machine tool. CIRP Ann Manuf Technol …

Investigation on the Micro-Grinding Induced …

The calculated amount of amorphous phase after 2 h of micro-grinding is presented in Fig. ... International Journal of Mineral Processing, 79(2), 106–119. Article CAS Google Scholar Radoi, R., Danila, M., Fernandez, P., & Piqueras, J. (2004). Mean crystallite size, size distribution and root mean square residual microstrain measurement …

On-machine dry electric discharge truing of diamond wheels for micro

International Journal of Machine Tools and Manufacture. Volume 88, January 2015, Pages 62-70. On-machine dry electric discharge truing of diamond wheels for micro-structured surfaces grinding. ... In ultraprecision grinding of micro pyramid array, blazed grating and optical fiber splice, the radius of included corner is …

Precision and micro CVD diamond-coated grinding tools

International Journal of Machine Tools and Manufacture. Volume 50, Issue 4, April 2010, Pages 420-424. Precision and micro CVD diamond-coated grinding tools. ... Micro grinding tools (abrasive pencils, burrs) can be manufactured with the same coating technology. Very small tools with diameters of 50 ...

Experimental study on the single grit interaction behaviour

This study presents new information on single grit interaction behaviour and its brittle–ductile transition in micro-grinding single crystal silicon using a single grit diamond tool. A model to describe the energy interaction between the cutting behaviour of a single grit and the workpiece in micro-grinding is established based on the single grit …

Machinability of ultrasonic vibration-assisted micro-grinding …

A new micro-grinding process called ultrasonic vibration-assisted nanoparticle jet mist cooling (U-NJMC) is innovatively proposed to solve the technical problem. ... Gu P, Zhu C M, Tao Z, Yu Y Q. A grinding force prediction model for SiCp/Al composite based on single-abrasive-grain grinding. The International Journal of …

Force prediction in micro-grinding maraging steel 3J33b

In micro-grinding, the effects of crystallography on grinding force become significant since the depth of cut is of the same order as the grain size. In this research, the Taylor factor model for multi-phase materials is proposed based on the previously reported Taylor factor model for monocrystalline material. Based on this model, the flow stress …

Ductile to brittle transition in ultra-micro-grinding (UMG) of …

In this study, ductile to brittle transition in ultra-micro-grinding (UMG) of hard brittle material is investigated. The characteristics of UMG process are studied, and differences between UMG and micro-grinding (MG) are investigated. The grain penetration depth considering rotary deviation is calculated, grain invalid cutting …

Experimental Investigation on CO2 Laser-Assisted Micro-Grinding …

Fabricating micro-scale features in ceramic materials, such as alumina (Al2O3), is challenging because of their high hardness and brittleness. Laser-assisted machining, in which a laser beam is a heat source for pre-softening the local area on a workpiece, is an effective hybrid method for machining ceramics. The study identified …

Critical grinding depth of ultrasonic vibration-assisted …

The critical grinding depth of the brittle-plastic transition is an important value in the ultrasonic vibration-assisted electrolytic in-process dressing (UAELID) grinding. In this pursuit, the present study was envisaged to provide a theoretical and experimental basis for the realization of efficient, controllable grinding, and minimal …

Study on grinding of SiCp/Al composites by micro-textured …

A slab of SiCp/Al composites with a 70% volume fraction of SiC (50 × 10 × 20 mm 3, and the grinding surface 10 × 20 mm 2) was used as the workpiece (Fig. 1c), which was provided by Xi'an Chuangzheng New Materials Co., Ltd. The mechanical properties of the SiCp/Al composites are shown in Table 4.The wheels were used for dry …

Grinding forces in micro slot-grinding (MSG) of single crystal sapphire

International Journal of Machine Tools and Manufacture. Volume 112, January 2017, ... Micro-slot grinding (MSG) is an important processing method for the micro-machining of hard brittle crystalline materials. ... Proceedings of the 2nd International Conference on Micro-Manufacturing, Sep 10 2007,Greenville, South …

Modeling and experimental study of unequal interval

In this paper, a kind of novel unequal interval intermittent (UII) micro grinding tool is proposed and fabricated, and an equal interval intermittent (EII) micro grinding tool and a regular cylindrical (RC) micro grinding tool are also fabricated as comparison. Machined surface quality of three different grinding tools was studied, a …

An Analytical Model for Grinding Force Prediction in Ultra …

The proposed grinding model is to predict the total normal grinding force by calculating the normal force for each grit and by considering the elastic deformation of the machine tool and the PCD tool induced by the normal grinding force as shown in Fig. 2.The grinding force model consists of three steps: (1) modeling of the surface …